GAS SPRINGS NEW GENERATION

Gas springs New generation

1 www.us.shop.fibro.com fibro.partcommunity.com and in CAD catalogue 2D/3D All products can be found at FIBRO Webshop as well as at on our FIBRO website www.fibro.com

2 5 M16x1,5 10 - 125 65 - 295 VDI 2479.040.00005. 16 10 M16x1,5 10 - 125 65 - 295 VDI 2479.040.00010. 16 20 M16x1,5 10 - 125 65 - 295 VDI 2479.040.00020. 16 40 M16x1,5 10 - 125 65 - 295 VDI 2479.040.00040. 16 4 M16x2 10 - 125 65 - 295 VDI 2479.041.00004. 17 5 M16x2 10 - 125 65 - 295 VDI 2479.041.00005. 17 10 M16x2 10 - 125 65 - 295 VDI 2479.041.00010. 17 20 M16x2 10 - 125 65 - 295 VDI 2479.041.00020. 17 40 M16x2 10 - 125 65 - 295 VDI 2479.041.00040. 17 20 M24x1,5 10 - 125 65 - 295 VDI 2479.042.00020. 18 40 M24x1,5 10 - 125 65 - 295 VDI 2479.042.00040. 18 80 M24x1,5 10 - 125 65 - 295 VDI 2479.042.00080. 18 170 M24x1,5 10 - 125 65 - 295 VDI 2479.042.00170. 18 13 12 7 - 125 56 - 295 2482.75.00013. 21 25 12 7 - 125 56 - 295 2482.75.00025. 21 38 12 7 - 125 56 - 295 2482.75.00038. 21 50 12 7 - 125 56 - 295 2482.75.00050. 21 18 15 7 - 125 56 - 295 2482.76.00018. 23 35 15 7 - 125 56 - 295 2482.76.00035. 23 50 15 7 - 125 56 - 295 2482.76.00050. 23 70 15 7 - 125 56 - 295 2482.76.00070. 23 30 19 7 - 125 56 - 295 VDI, ISO 2482.77.00030. 25 50 19 7 - 125 56 - 295 VDI, ISO 2482.77.00050. 25 70 19 7 - 125 56 - 295 VDI, ISO 2482.77.00070. 25 90 19 7 - 125 56 - 295 VDI, ISO 2482.77.00090. 25 50 25 10 - 125 62 - 295 VDI, ISO 2480.24.00050. 27 100 25 10 - 125 62 - 295 VDI, ISO 2480.24.00100. 27 150 25 10 - 125 62 - 295 VDI, ISO 2480.24.00150. 27 200 25 10 - 125 62 - 295 VDI, ISO 2480.24.00200. 27 50 32 10 - 125 70 - 300 VDI, ISO 2480.25.00050. 29 100 32 10 - 125 70 - 300 VDI, ISO 2480.25.00100. 29 150 32 10 - 125 70 - 300 VDI, ISO 2480.25.00150. 29 200 32 10 - 125 70 - 300 VDI, ISO 2480.25.00200. 29 150 32 10 - 125 70 - 300 VDI, ISO 2480.15.00150. 33 250 38 10 - 125 70 - 300 VDI, ISO 2480.15.00250. 35 250 M38⊗1,5 13 - 100 75 - 250 2480.35.00250. 37 500 45 10 - 160 105 - 405 VDI, ISO 2480.15.00500. 39 750 50 13 - 300 120 - 695 VDI, ISO 2480.15.00750. 41 1500 75 13 - 300 135 - 710 VDI, ISO 2480.15.01500. 43 3000 95 13 - 300 145 - 720 VDI, ISO 2480.15.03000. 45 5000 120 25 - 300 190 - 740 VDI, ISO 2480.15.05000. 47 7500 150 25 - 300 205 - 755 VDI, ISO 2480.15.07500. 49 10000 195 25 - 300 210 - 760 VDI, ISO 2480.15.10000. 51 750 45 13 - 200 111 - 485 2488.15.00750. 55 1000 50 13 - 300 121 - 695 VDI, ISO 2488.15.01000. 57 1500 63 13 - 300 121 - 695 2488.15.01500. 59 2400 75 25 - 300 160 - 710 VDI, ISO 2488.15.02400. 61 4200 95 25 - 300 170 - 720 VDI, ISO 2488.15.04200. 63 6600 120 25 - 300 190 - 740 VDI, ISO 2488.15.06600. 65 9500 150 25 - 300 205 - 755 VDI, ISO 2488.15.09500. 67 20000 195 25 - 300 210 - 760 2488.15.20000. 69 15 - 18 19 - 29 31 - 51 53 - 69 subject to alterations GAS SPRINGS - SYNOPSIS Nominal force in daN Outside-∅ in mm Stroke in mm Built-in lenght in mm Standard Order No. Page Gas springs - Spring plungers Gas springs - small dimensions, low forces Gas springs - Standard Gas springs - HEAVY DUTY

3 170 19 7 - 125 44 - 285 VDI, ISO 2487.15.00170. 73 320 25 7 - 125 44 - 285 ISO 2487.15.00320. 75 350 32 10 - 125 50 - 280 VDI, ISO 2487.15.00350. 77 500 38 10 - 125 50 - 280 VDI, ISO 2487.15.00500. 79 750 45 10 - 125 52 - 282 VDI, ISO 2487.15.00750. 81 1000 50 13 - 125 64 - 288 VDI, ISO 2487.15.01000. 83 1500 63 13 - 125 70 - 294 VDI, ISO 2487.15.01500. 85 2400 75 16 - 125 77 - 295 VDI, ISO 2487.15.02400. 87 4200 95 16 - 125 90 - 308 VDI, ISO 2487.15.04200. 89 6600 120 16 - 125 100 - 318 VDI, ISO 2487.15.06600. 91 9500 150 19 - 125 116 - 328 VDI, ISO 2487.15.09500. 93 20000 195 19 - 125 148 - 360 2487.15.20000. 95 350 32 10 - 125 60 - 290 2487.15.33.00350. 99 500 38 10 - 125 60 - 290 2487.15.33.00500. 101 750 45 10 - 125 67 - 297 2487.15.33.00750. 103 1000 50 13 - 125 78 - 302 2487.15.33.01000. 105 1500 63 13 - 125 78 - 302 2487.15.33.01500. 107 2400 75 16 - 125 91 - 309 2487.15.33.02400. 109 4200 95 16 - 125 94 - 312 2487.15.33.04200. 111 6600 120 16 - 125 104 - 322 2487.15.33.06600. 113 500 32 10 - 80 75 - 225 2497.15.00500. 117 1000 38 10 - 80 75 - 240 2497.15.01000. 119 1900 50 15 - 80 95 - 245 2497.15.01900. 121 420 24,9 6 - 50 56 - 195 2490.15.00420. 125 750 32 6 - 50 63 - 195 2490.15.00750. 127 1000 38 6 - 50 61 - 230 2490.15.01000. 129 1800 50 6 - 65 66 - 271 2490.15.01800. 131 3000 63 10 - 65 85 - 256 2490.15.03000. 133 4700 75 10 - 65 80 - 273 2490.15.04700. 135 7500 95 10 - 65 90 - 279 2490.15.07500. 137 11800 120 10 - 65 100 - 320 2490.15.11800. 139 18300 150 10 - 65 110 - 323 2490.15.18300. 141 500 45 6 - 125 62 - 300 2485.15.00500. 145 750 50 6 - 125 62 - 300 2485.15.00750. 147 1500 75 25 - 100 110 - 260 2485.15.01500. 149 151 - 199 201 - 208 71 - 95 123 - 141 143 - 149 115 - 121 97 - 113 subject to alterations GAS SPRINGS - SYNOPSIS Nominal force in daN Outside-∅ in mm Stroke in mm Built-in lenght in mm Standard Order No. Page Gas springs - POWERLINE Gas springs - Compact Gas springs - low build height Gas springs - MAXFORCE Gas springs - POWERLINE, with reinforced spring base Gas springs - Accessories Application examples

4 2480.15. 2487.15. PED 2014/68/EU subject to alterations GAS SPRING PISTON ROD SEALING

5 2490.15. PED 2014/68/EU subject to alterations GAS SPRING CYLINDER TUBE SEALING

6 PED 2014/68/EU subject to alterations GAS SPRINGS FIBRO Gas Springs FIBRO Gas springs are an ideal supplement to and expansion of the traditional FIBRO product lines of helical, disc and elastomer springs for manufacturing tools, devices, moulds and machines. FIBRO gas springs close a gap where ever the accent is on accommodation of the utmost force component within a minimum of space – or where exceedingly large travel is demanded: FIBRO Gas springs take care of both demands, even in combination. FIBRO Gas springs are filled with nitrogen and do not require any pressure space that is positioned externally or in tool plates. They also require no gas supply lines. In certain special cases, however, monitoring of charge pressure in the installed state is required. These may be found in the list of accessory products if needed. As long as all mounting details are laid out with due circumspection, it is no problem at all to remove and install FIBRO Gas springs. Operating instructions can be downloaded from the FIBRO homepage or accessed directly via the QR code on the gas spring. Application examples see at the end of chapter F. Functioning The pressure medium is a commercially available, environment-friendly nitrogen. FIBRO gas springs have a standard charge pressure of max. 150 bar (180 bar or 200 bar). Depending on the spring size and spring type, starting spring forces of 2 daN to 20000 daN can be realised. Pressure build-up In operation the piston rod enters the spring space whose volume is progressively reduced. Depending on the stroke length, the volume of the pressure chamber is reduced. The resulting increase in pressure can be read from the diagram of the spring size as a factor. The final force is therefore the initial spring force 3 Pressure build-up factor. Operating temp. The spring temperature should not exceed +80 °C. Charge pressure Modification of charge pressure allows variation of the force rating and can be predetermined from the spring diagram. Installation recommendations FIBRO gas springs can be used in any installation position. Whether or not external forces act on them when at rest is of no consequence.and can therefore be calculated easily. ALL FIBRO GAS SPRINGS MEET THE REQUIREMENTS OF THE PRESSURE EQUIPMENT DIRECTIVE 2014/68/EU The Pressure Equipment Directive (2014/68/EU) was ratified by the European parliament and the Council of Europe in May 1997. The requirements of the pressure equipment directive came into force throughout the EU on 29 May 2002. The directive defines pressure equipment as vessels, pipework, safety devices and pressure accessories. In terms of the directive a vessel is a casing which is designed and manufactured to contain fluids under pressure. It follows from this definition that nitrogen gas springs of all sizes are deemed to be pressure vessels and must in this respect comply with the pressure equipment directive (2014/68/EU) from 29 May 2002.

7 2480.00.035.050.1 2480.00.035.050.2 2480.00.035.050.3 2480.00.035.050.4 2480.00.035.050.5 2480.00.035.050.PL 2480.00.035.050.CZ 2480.00.035.050.TR 2480.00.035.050.CN 2480.00.075.105.1 2480.00.075.105.2 2480.00.075.105.3 2480.00.075.105.4 2480.00.075.105.5 2480.00.075.105.PL 2480.00.075.105.CZ 2480.00.075.105.TR 2480.00.075.105.CN 2480.00.110.150.1 2480.00.110.150.2 2480.00.110.150.3 2480.00.110.150.4 2480.00.110.150.5 2480.00.110.150.PL 2480.00.110.150.CZ 2480.00.110.150.TR 2480.00.110.150.CN PED 2014/68/EU subject to alterations GAS SPRINGS Maintenance FIBRO gas springs are designed for long-term maintenance-free operation. We recommend lightly oiling the piston rod before using. Sealing and guide elements can be replaced easily in very little time. They are available in a spare parts kit. Each spare parts kit comes with detailed instructions for maintenance of Gas springs. Attention When safety functions are triggered (overstroke, return stroke, or overpressure protection), the gas springs can no longer be repaired! Caution Gas springs may only be charged with commercial grade 5.0 nitrogen gas. Accessories The range of accessories for gas springs includes fastening devices, charging and control units, screw connections and lines for setting up compound systems. FIBRO is not liable if fittings that are not original FIBRO fittings or fastening, accessory, and attachment parts that are not released by FIBRO are used. Warning signs The signs should be affixed near the springs in as prominent a position as possible. FIBRO Business Area Standard Parts D-74851 Hassmersheim · Postfach 1120 T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237 WARNING This tool is equipped with __ Gas Springs with a max. pressure of 150 or 180 bar, depending on spring type. Working pressure ______ bar. Read maintenance instructions before working on gas springs. Size 35 x 50 mm Language Order No. German English French Italian Spanish Polish Czech Turkish Chinese Size 75x105 mm Language Order No. German English French Italian Spanish Polish Czech Turkish Chinese Size 110 x 150 mm Language Order No. German English French Italian Spanish Polish Czech Turkish Chinese 1 ____ _____________________ _____________ ______________ 2 ____ _____________________ _____________ ______________ 3 ____ _____________________ _____________ ______________ 4 ____ _____________________ _____________ ______________ 5 ____ _____________________ _____________ ______________ FIBRO Read maintenance instructions before working on gas springs. No. pcs. spring type fill.press./bar force/daN WARNING This tool is equipped with ___ Gas Springs with a max. pressure of 150 or 180 bar, depending on spring type. Business Area Standard Parts D-74851 Hassmersheim · Postfach 1120 T +49 (0) 6266-73-0* · F +49 (0) 6266-73-237

8 PED 2014/68/EU subject to alterations ø+1 +0,5 ø ø+2 +0,5 ø OK OK OK OK OK OK OK Installed loos in the bore. Screw mounted at tha base with 2480.011. Fixed with 2480.055./057./058./064. Fixed with 2480.044./045./047. Fixed with 2480.007./008. Fixed with 2480.007./008. Fixed with 2480.022. Mounting examples Mounting possibilities for gas springs are listed below. For additional information on mounting, see the corresponding pages in the catalogue. GAS SPRINGS - INSTALLATION GUIDELINES

9 PED 2014/68/EU subject to alterations GAS SPRINGS - INSTALLATION GUIDELINES To achieve the best possible service-life and safety from the gas spring, the directions below must be followed. Mounting instructions  Before charging the gas springs, check the corresponding filling pressure.  Secure the gas spring to the tool/machine whenever possible, using the threaded hole(s) in the base of the gas spring or a suitable flange. Never exceed the maximum torque values for the threads in the base of the gas spring: (M6 = 10 Nm; M8 = 24 Nm; M10 = 45 Nm; M12 = 80 Nm)  The threaded hole in the piston rod top should not be used for mounting purposes. It is only to be used when carrying and servicing the gas spring.  Do not use the gas spring in such a way that the piston rod is realised freely from its compressed position, as this could cause internal damage to the gas spring.  Make sure the gas spring is mounted parallel to the direction of the compression stroke.  Ensure the contact surface of the piston rod top is perpendicular to the direction of the compression stroke and is sufficiently hardened.  The gas spring should not be subjected to the side loads.  Protect the piston rod against mechanical damage and contact with fluids.  We recommend providing a stroke reserve of 10% of the nominal stroke length or 5 mm.  The maximum charging pressure as a function of the working temperature must not be exceeded as it may effect the safety of the product.  Exceeding the gas spring's recommended operating temperature will shorten the service-life of the gas spring.  The entire contact surface of the piston rod / piston should be used (except 2479.040./041.).  Do not remove bottom 2480./2497.00.20. from spring until all gas pressure has been discharged. F OK depending on gas spring type max. 80°C -120°C min. 0°C min. 0,5 - 3 mm max. 0,5 - 2,0 m/s 1) 1) projektion at full stroke 2) max. 150 bar - 200 bar (20°C) N2 2) 1) 1)

10 FIBRO GmbH · Normalien · Standard Parts DE-74855 Hassmersheim · Tel. +49(0)6266-73-0* · www.fibro.com PED 2014/68/EU FOR YOUR SAFETY P>max PED 2014/68/EU 1 2 3 3 subject to alterations FIBRO GAS SPRINGS – FOR YOUR SAFETY MAXIMUM SAFETY FOR PERSONS AND TOOLS At FIBRO, safety and reliability are paramount. Particularly when it comes to our gas springs. With their unique range of safety features, FIBRO gas springs are one of the safest on the market. FIBRO safety features 1) PED approval for 2 million strokes FIBRO gas springs are developed, manufactured and tested for a minimum of 2 million* full strokes in accordance with PED 2014/68/EU. The springs deliver this full performance at the maximum permissible limits in terms of filling pressure and operating temperature – even when combined with any of the various mounting types available. * Calculation value for durability The benefit for you: ▶ Guaranteed safety and reliability for the entire service life of the spring Repair kits and qualified training sessions available through FIBRO Service offer increased effectiveness and process reliability. Manuals All current operating instructions are available under the link www.gassprings.fibro.com or can now also be scanned from the QR code of the label. Overpressure protection Conventional gas springs can burst if the internal pressure rises above a maximum permitted value. If this happens, parts flying around can become dangerous projectiles. FIBRO gas springs are different: if the pressure rises above the maximum permitted value, the safety collar on the sealing set is automatically destroyed. The gas then escapes into the atmosphere and the gas spring is depressurised. The benefit for you: ▶ No risk of bursting parts in the event of overpressure Possible causes of triggering: Incorrect filling (max. filling pressure 150 or 180 bar, nitrogen), infeed of liquid operating material, etc. 1 Bursting screw 2 Overpressure membrane 3 Evacuation groove After a protection function is triggered, the spring cannot be repaired and can no longer be used. It must be replaced completely. 1) The safety features mentioned here have been implemented – with few exceptions – on all FIBRO gas springs. Please refer to the relevant data sheets to check the current safety equipment which is provided with the gas spring you are interested in, or contact FIBRO GmbH directly for more information. For the safe handling of gas springs and other nitrogen products, the safety regulations must be observed. Maintenance work on the product may only be done, if nitrogen gas is no longer contained in the gas spring.

11 S>max A 1 4 2 5 3 6 B B 1 2 3 4 5 6 1 2 4 3 subject to alterations 1 Recess 2 Seal 3 Deformation area 4 Release of seal 5 Targeted deformation 6 Nitrogen escapes via evacuation groove 1 Seal 2 Overflow openings 3 No sealing function 4 Nitrogen gas escapes into the atmosphere 1 Over-extended stroke marking ring 2 Bursting screw 3 Evacuation groove 4 Marking ring deformed 5 Bursting screw triggered 6 Nitrogen escapes via evacuation groove Overstroke protection Conventional gas springs may burst in the event of an over-extended stroke. Components may come loose and be ejected. FIBRO gas springs are different: In the event of an over-extended stroke, the patented protection system (depending on the spring type) ensures that either the piston rod destroys a bursting screw in the base of the cylinder (A) or the seal on the cylinder wall of the gas spring loses its sealing function in a specific way (B). The benefit for you: ▶ No risk of parts flying around in the event of an overstroke Possible causes of triggering: Lack of stroke limitations in the tool/machine and placing the piston rods under a load (e.g. sheet-metal holder, slide reset, etc.), double sheet, incorrect installation position, etc. FIBRO GAS SPRINGS – FOR YOUR SAFETY MAXIMUM SAFETY FOR PERSONS AND TOOLS

12 V>max 2 1 3 6 4 5 2 1 3 5 4 6 1 6 4 2 3 5 subject to alterations FIBRO GAS SPRINGS – FOR YOUR SAFETY MAXIMUM SAFETY FOR PERSONS AND TOOLS At FIBRO, safety and reliability are paramount. Particularly when it comes to our gas springs. With their unique range of safety features, FIBRO gas springs are one of the safest on the market. FIBRO safety features 1) 1 Sicherheitsbund 2 Evacuation groove 3 Seal 4 Deformation of the safety collar 5 Release of seal 6 Nitrogen gas escapes into the atmosphere Return stroke protection If, for any reason, tool components should get stuck and the piston rod should be freely released from its compressed position, conventional gas springs may pose a safety risk as the piston may not be retained in the gas spring. FIBRO gas springs are different: Special sealing inserts in combination with evacuation grooves ensure safety. If the speed is too high during the return stroke, the collar in the sealing insert will automatically break. The integrated evacuation grooves in the cylinder tube allow the gas to escape into the atmosphere and the gas spring becomes depressurised. The benefit for you: ▶ No risk of a piston rod firing out if the return stroke is too fast Possible causes of triggering: Sudden loosening of jammed components, such as sheet-metal holder, slide, ejector, scraper function, etc. 1 Safety collar 2 Seal 3 Evacuation groove 4 Deformation of the safety collar 5 Release of seal 6 Nitrogen gas escapes into the atmosphere 1 Safety collar 2 Evacuation groove 3 Seal 4 Deformation of the safety collar 5 Release of seal 6 Nitrogen gas escapes into the atmosphere

13 WPM PRP subject to alterations FIBRO GAS SPRINGS – FOR YOUR SAFETY MAXIMUM SAFETY FOR PERSONS AND TOOLS FIBRO reliability features Wireless monitoring: The Wireless Pressure Monitoring (WPM) System The Wireless Pressure Monitoring System (WPM) (patent pending) wirelessly monitors the pressure and temperature of FIBRO gas springs. Before a defective part is produced, the press operator receives a message from the WPM and can take appropriate action. The benefits for you: ► Preventative quality assurance ► High process reliability ► Minimised tool down time ► Reduced maintenance and costs Potential faults are individually displayed. As a result, service intervals can be extended. Maintenance and repair costs are reduced. Protected piston rods: The FIBRO-TEX The FIBRO piston rod protection, FIBRO-TEX reliably protects the piston rod of the gas spring against dirt, oil, and emulsion. This prevents damage to the surface of the piston rod and leakage at the inner seals. The benefit for you: ► Significantly longer service life for gas springs under harsh operating conditions

14

15 GAS SPRINGS NEW GENERATION (SPRING PLUNGERS)

16 V>max PED 2014/68/EU subject to alterations GAS SPRING (SPRING PLUNGER), WITH HEXAGON SOCKET, VDI 3004 8 2) A/F 24 Hexagon nut 2479.040. M16x1,5 s min. l l ±0,25 35 ø13,4 ø6 5 1 R3 SW 10 M6 Valve thread lock Trim Die Insert Top Die Clamping Pad Trim Die Insert Gas Spring (Ejector Pin Units) with hexagon socket Description: Spring plungers are used as ejectors, damper pins, fixing and retaining pins in many sectors of the tool-, jig- and fixture-making industries. Assembly requires the use of special FIBRO insertion tool (2470.12.010.017). Note: Worn gas springs cannot be repaired, they have to be replaced completely. Pressure medium: Nitrogen - N2 Max. filling pressure: 150 bar Min. filling pressure: 10 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 50 - 100 (at 20°C) Max. piston rod speed: 1.8 m/s Upon customers request, also available unfilled, Order No 2479.040.00000...., Colour: black 2) Hexagon nut order supplementary: 2479.004.016.15 (M16 x 1,5) Spring type: .00005. .00010. .00020. .00040. s Finitial Ffinal Finitial Ffinal Finitial Ffinal Finitial Ffinal Order No* (Stroke max.) l lmin. [daN] [daN] [daN] [daN] [daN] [daN] [daN] [daN] Weight [kg] 2479.040.□□□□□.010 10 65 55 6 9.4 11 17.3 21 33 42 65.9 0.05 2479.040.□□□□□.020 20 85 65 6 9.4 11 17.3 21 33 42 65.9 0.06 2479.040.□□□□□.030 30 105 75 6 9.4 11 17.3 21 33 42 65.9 0.07 2479.040.□□□□□.040 40 125 85 6 9.4 11 17.3 21 33 42 65.9 0.07 2479.040.□□□□□.050 50 145 95 6 9.4 11 17.3 21 33 42 65.9 0.08 2479.040.□□□□□.060 60 165 105 6 9.4 11 17.3 21 33 42 65.9 0.08 2479.040.□□□□□.070 70 185 115 6 9.4 11 17.3 21 33 42 65.9 0.09 2479.040.□□□□□.080 80 205 125 6 9.4 11 17.3 21 33 42 65.9 0.1 2479.040.□□□□□.100 100 245 145 6 9.4 11 17.3 21 33 42 65.9 0.11 2479.040.□□□□□.125 125 295 170 6 9.4 11 17.3 21 33 42 65.9 0.12 complete with spring type Spring force marking: Spring type - Pressure [bar] - Colour: .00005. - 20 - green .00010. - 40 - blue .00020. - 75 - red .00040. - 150 - yellow 2479.040. Gas spring (Spring plunger), with hexagon socket, VDI 3004

17 V>max PED 2014/68/EU subject to alterations GAS SPRING (SPRING PLUNGER), WITH HEXAGON SOCKET, VDI 3004 Description: Spring plungers are used as ejectors, damper pins, fixing and retaining pins in many sectors of the tool-, jig- and fixture-making industries. Assembly requires the use of special FIBRO insertion tool (2470.12.010.017). Note: Worn gas springs cannot be repaired, they have to be replaced completely. Pressure medium: Nitrogen - N2 Max. filling pressure: 150 bar Min. filling pressure: 10 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 50 - 100 (at 20°C) Max. piston rod speed: 1.8 m/s Upon customers request, also available unfilled, Order No 2479.041.00000...., Colour: black 2) Hexagon nut order supplementary: 2479.004.016.20 (M16 x 2) 8 2) A/F 24 Hexagon nut min. l l ±0,25 35 ø13,4 ø6 5 1 R3 2479.041. M16x2 s SW 10 M6 Valve thread lock Trim Die Insert Top Die Clamping Pad Trim Die Insert Gas Spring (Ejector Pin Units) with hexagon socket Spring type: .00004. .00005. .00010. .00020. .00040. s Finitial Ffinal Finitial Ffinal Finitial Ffinal Finitial Ffinal Finitial Ffinal Order No* (Stroke max.) l lmin. [daN] [daN] [daN] [daN] [daN] [daN] [daN] [daN] [daN] [daN] Weight [kg] 2479.041.□□□□□.010 10 65 55 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.05 2479.041.□□□□□.020 20 85 65 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.06 2479.041.□□□□□.030 30 105 75 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.07 2479.041.□□□□□.040 40 125 85 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.07 2479.041.□□□□□.050 50 145 95 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.08 2479.041.□□□□□.060 60 165 105 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.08 2479.041.□□□□□.070 70 185 115 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.09 2479.041.□□□□□.080 80 205 125 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.1 2479.041.□□□□□.100 100 245 145 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.11 2479.041.□□□□□.125 125 295 170 4 6.3 6 9.4 11 17.3 21 33 42 65.9 0.12 *complete with spring type Spring force marking: Spring type - Pressure [bar] - Colour: .00004. - 12 - violet .00005. - 20 - green .00010. - 40 - blue .00020. - 75 - red .00040. - 150 - yellow 2479.041. Gas spring (Spring plunger), with hexagon socket, VDI 3004

18 V>max P>max PED 2014/68/EU subject to alterations GAS SPRING (SPRING PLUNGER), WITH HEXAGON SOCKET, VDI 3004 10 2) A/F 36 Hexagon nut 35 min. l ø21,5 ø12 R8 M24x1,5 5 1 l ±0,25 2479.042. s SW 17 M6 valve Thread lock Trim Die Insert Top Die Clamping Pad Trim Die Insert Gas Spring (Ejector Pin Units) with hexagon socket Description: Spring plungers are used as ejectors, damper pins, fixing and retaining pins in many sectors of the tool-, jig- and fixture-making industries. Assembly requires the use of special FIBRO insertion tool (2470.12.010.017). Note: Worn gas springs cannot be repaired, they have to be replaced completely. Pressure medium: Nitrogen - N2 Max. filling pressure: 150 bar Min. filling pressure: 10 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 50 - 100 (at 20°C) Max. piston rod speed: 1.8 m/s Upon customers request, also available unfilled, Order No 2479.042.00000...., Colour: black 2) Hexagon nut order supplementary: 2479.004.024.15 (M24 x 1,5) Spring type: .00020. .00040. .00080. .00170. s Finitial Ffinal Finitial Ffinal Finitial Ffinal Finitial Ffinal Order No* (Stroke max.) l lmin. [daN] [daN] [daN] [daN] [daN] [daN] [daN] [daN] Weight [kg] 2479.042.□□□□□.010 10 65 55 23 42.8 45 83.7 85 158.1 170 316.2 0.16 2479.042.□□□□□.020 20 85 65 23 42.8 45 83.7 85 158.1 170 316.2 0.18 2479.042.□□□□□.030 30 105 75 23 42.8 45 83.7 85 158.1 170 316.2 0.2 2479.042.□□□□□.040 40 125 85 23 42.8 45 83.7 85 158.1 170 316.2 0.23 2479.042.□□□□□.050 50 145 95 23 42.8 45 83.7 85 158.1 170 316.2 0.25 2479.042.□□□□□.060 60 165 105 23 42.8 45 83.7 85 158.1 170 316.2 0.27 2479.042.□□□□□.070 70 185 115 23 42.8 45 83.7 85 158.1 170 316.2 0.29 2479.042.□□□□□.080 80 205 125 23 42.8 45 83.7 85 158.1 170 316.2 0.3 2479.042.□□□□□.100 100 245 145 23 42.8 45 83.7 85 158.1 170 316.2 0.33 2479.042.□□□□□.125 125 295 170 23 42.8 45 83.7 85 158.1 170 316.2 0.35 *complete with spring type Spring force marking: Spring type - Pressure [bar] - Colour: .00020. - 20 - green .00040. - 40 - blue .00080. - 75 - red .00170. - 150 - yellow 2479.042. Gas spring (Spring plunger), with hexagon socket, VDI 3004

19 GAS SPRINGS NEW GENERATION SMALL DIMENSIONS, LOW FORCES

20 2) mim. 0,7 x l min. ø +1 +0,5 ø +1 +0,5 2480.051.00013 9 21 24 34 ø6,6 (2x) M3 (4x) subject to alterations GAS SPRING, SMALL DIMENSION AND LOW FORCE MOUNTING VARIATIONS Note: 2) Fixing at bottom thread only recommanded for stroke length up to 25 mm. Mounting examples:

21 PED 2014/68/EU subject to alterations GAS SPRING, SMALL DIMENSION AND LOW FORCE 60 0 20 180 40 60 80 160 140 120 100 10 20 30 40 50 57 100 125 050 025 25 38 75 80 0 125 100 50 63 10131519 075 080 063 038 015 007 013 019 010 1,0 1,7 1,6 1,5 1,4 1,3 1,2 1,1 .0013. .0025. .0038. .0050. force daN charge pressure (bar) stroke in mm pressure rise factor nominal stroke Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise Pressure rise factor accounts for displacement but not external influences! Description: The gas springs are colour-coded according to the spring force rating ranges 13-25-38-50 daN. All springs, regardless of their spring force ratings, are of the same design. The differing force ratings result exclusively from the differing charge pressures. Gas can be added or reduced from below. Note: Worn gas springs cannot be repaired, they have to be replaced completely. Pressure medium: Nitrogen N2 Max. filling pressure: 180 bar Min. filling pressure: 20 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 100 - 150 (at 20°C) Max. piston rod speed: 1.8 m/s Spring forces as per spring diagram. Upon customers request, also available unfilled, Order No 2482.75.00000...., Colour: black 1) For spring force labelling and mounting additional wipers s ø6 17 I min. ±0,25 l 3 2482.75. M6x6 ø10,4 ø10,4 1) R0,8 R0,8 6 ±0,1 ø12 M6 s Order No* (Stroke max.) l lmin. Weight [kg] Gas volume [l] 2482.75.□□□□□.007 7 56 49 0.03 0.001 2482.75.□□□□□.010 10 62 52 0.03 0.001 2482.75.□□□□□.013 12.7 67.4 54.7 0.03 0.002 2482.75.□□□□□.015 15 72 57 0.03 0.002 2482.75.□□□□□.019 19 80 61 0.03 0.002 2482.75.□□□□□.025 25 92 67 0.03 0.002 2482.75.□□□□□.038 38 118 80 0.4 0.004 2482.75.□□□□□.050 50 142 92 0.05 0.004 2482.75.□□□□□.063 63.5 172 108.5 0.06 0.006 2482.75.□□□□□.075 75 195 120 0.06 0.006 2482.75.□□□□□.080 80 205 125 0.07 0.007 2482.75.□□□□□.100 100 245 145 0.08 0.008 2482.75.□□□□□.125 125 295 170 0.09 0.01 *complete with initial spring force Spring force marking: Initial spring force [daN] - Pressure [bar] - Colour: .00013. - 45 - green .00025. - 90 - blue .00038. - 135 - red .00050. - 180 - yellow 2482.75. Gas spring, small dimension and low force

22 2) mim. 0,7 x l min. ø +1 +0,5 ø +1 +0,5 2480.051.00018 9 24 27 37 ø6,6 (2x) M3 (4x) subject to alterations GAS SPRING, SMALL DIMENSION AND LOW FORCE MOUNTING VARIATIONS Note: 2) Fixing at bottom thread only recommanded for stroke length up to 25 mm. Mounting examples:

23 PED 2014/68/EU subject to alterations GAS SPRING, SMALL DIMENSION AND LOW FORCE 70 0 20 180 40 60 80 160 140 120 100 10 20 30 40 50 60 100 125 050 025 38 75 80 0 125 100 50 63 075 080 063 038 1,0 1,6 1,5 1,4 1,3 1,2 1,1 015 007 013 019 010 57 25 10131519 .0018. .0035. .0050. .0070. force daN charge pressure (bar) stroke in mm pressure rise factor nominal stroke Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise Pressure rise factor accounts for displacement but not external influences! Description: The gas springs are colour-coded according to the spring force rating ranges 18-35-50-70 daN. All springs, regardless of their spring force ratings, are of the same design. The differing force ratings result exclusively from the differing charge pressures. Gas can be added or reduced from below. Note: Worn gas springs cannot be repaired, they have to be replaced completely. Pressure medium: Nitrogen N2 Max. filling pressure: 180 bar Min. filling pressure: 20 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 100 to 150 (at 20°C) Max. piston rod speed: 1.8 m/s Spring forces as per spring diagram. Upon customers request, also available unfilled, Order No 2482.76.00000. ..., Colour: black 1) For spring force labelling and mounting additional wipers 2482.76. ø7 3 M6 R0,8 R0,8 M6x6 1) 17 6 I min. ±0,25 l ±0,1 ø15 ø13,4 ø13,4 s s Order No* (Stroke max.) l lmin. Weight [kg] Gas volume [l] 2482.76.□□□□□.007 7 56 49 0.04 0.002 2482.76.□□□□□.010 10 62 52 0.05 0.002 2482.76.□□□□□.013 12.7 67.4 54.7 0.05 0.003 2482.76.□□□□□.015 15 72 57 0.05 0.003 2482.76.□□□□□.019 19 80 61 0.05 0.003 2482.76.□□□□□.025 25 92 67 0.06 0.004 2482.76.□□□□□.038 38 118 80 0.07 0.005 2482.76.□□□□□.050 50 142 92 0.08 0.007 2482.76.□□□□□.063 63.5 172 108.5 0.09 0.008 2482.76.□□□□□.075 75 195 120 0.1 0.01 2482.76.□□□□□.080 80 205 125 0.1 0.01 2482.76.□□□□□.100 100 245 145 0.12 0.012 2482.76.□□□□□.125 125 295 170 0.14 0.015 *complete with initial spring force Spring force marking: Initial spring force [daN] - Pressure [bar] - Colour: .00018. - 45 - green .00035. - 90 - blue .00050. - 135 - red .00070. - 180 - yellow 2482.76. Gas spring, small dimension and low force

24 ø 2) +1 min. +0,5 10 10 min. 0,7 x l ø7 M3 (4x) 45 32 25 9 2480.051.03.00030 2480.052.019.10.05 9 ø7 25 32 45 2480.051.01.00030 9 25 30 45 ø7 M3 (2x) 12 subject to alterations GAS SPRING, SMALL DIMENSION AND LOW FORCE MOUNTING VARIATIONS Note: 2) Fixing at bottom thread only recommanded for stroke length up to 25 mm. Mounting examples:

25 S>max V>max ISO P>max PED 2014/68/EU subject to alterations GAS SPRING, SMALL DIMENSION AND LOW FORCE 0 100 20 180 160 140 120 100 40 60 80 10 20 30 40 50 60 70 80 90 7 100 125 050 025 25 38 80 0 125 100 50 63 101315 080 063 038 1,0 1,5 1,4 1,3 1,2 1,1 75 5 015 007 013 010 .0030. .0050. .0070. .0090. force daN charge pressure (bar) stroke in mm pressure rise factor nominal stroke Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise Pressure rise factor accounts for displacement but not external influences! Description: The gas springs are colour-coded according to the spring force rating ranges 30-50-70-90 daN. All springs, regardless of their spring force ratings, are of the same design. The differing force ratings result exclusively from the differing charge pressures. Gas can be added or reduced from below. Note: Worn gas springs cannot be repaired, they have to be replaced completely. Pressure medium: Nitrogen N2 Max. filling pressure: 180 bar Min. filling pressure: 10 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 100 to 150 (at 20°C) Max. piston rod speed: 1.8 m/s Spring forces as per spring diagram. Upon customers request, also available unfilled, Order No 2482.77.00000. ..., Colour: black 1) For spring force labelling and mounting additional wipers ø8 I min. I ±0,25 ø19 17 1 ±0,25 s M6x6 5 ø17 1) R1 ø17 R1 M6 2482.77. s Order No* (Stroke max.) l lmin. Weight [kg] Gas volume [l] 2482.77.□□□□□.007 7 56 49 0.07 0.002 2482.77.□□□□□.010 10 62 52 0.07 0.003 2482.77.□□□□□.015 15 72 57 0.08 0.004 2482.77.□□□□□.025 25 92 67 0.09 0.006 2482.77.□□□□□.038 38.1 118.2 80.1 0.11 0.008 2482.77.□□□□□.050 50 142 92 0.12 0.011 2482.77.□□□□□.063 63.5 172 108.5 0.14 0.014 2482.77.□□□□□.080 80 205 125 0.15 0.017 2482.77.□□□□□.100 100 245 145 0.17 0.021 2482.77.□□□□□.125 125 295 170 0.2 0.026 *complete with initial spring force Spring force marking: Initial spring force [daN] - Pressure [bar] - Colour: .00030. - 60 - green .00050. - 100 - blue .00070. - 140 - red .00090. - 180 - yellow 2482.77. Gas spring, small dimension and low force

26 ø8,4 (4x) ø13,5 (4x) 27 7 (4x) 3 25 36 52 M8 B A A - A B - B B A 30 54 38 2480.053.00150 ø6,6 (2x) M5 (4x) ø25 50 38 30 9 2480.051.00150 9 30 ø25 34 50 M5 (2x) 18 ø7 (4x) 2480.054.00150 ø+1,0 +0,5 min. min. 0,7 x l subject to alterations Note: 2) Attention: The spring force must be absorbed by the stop Surface! GAS SPRING, SMALL DIMENSION AND LOW FORCE MOUNTING VARIATIONS Mounting examples:

27 S>max V>max ISO P>max PED 2014/68/EU subject to alterations GAS SPRING, SMALL DIMENSION AND LOW FORCE 100 0 150 200 50 15 180 30 45 60 75 90 165 150 135 120 105 .00050. .00100. .00150. .00200. 125 1,0 1,6 1,5 1,4 1,3 1,2 1,1 200 100 007 013 016 010 025 038 050 063 100 080 125 150 160 175 200 150 160 175 50 80 63 25 38 0 5 10 16 015 force daN charge pressure (bar) stroke in mm pressure rise factor nominal stroke Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise Pressure rise factor accounts for displacement but not external influences! Description: The gas springs are colour-coded according to the spring force rating ranges 50–100–150–200 daN. All springs, regardless of their spring force ratings, are of the same design. The differing force ratings result exclusively from the differing charge pressures. Do take into consideration the colour-coded pressure rating during repair work and recharging. Note: Order No for spare parts kit: 2480.24.00150 not repairable Pressure medium: Nitrogen N2 Max. filling pressure: 180 bar Min. filling pressure: 10 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 50 - 80 (at 20°C) Max. piston rod speed: 1.8 m/s Spring forces as per spring diagram. Upon customers request, also available unfilled, Order No 2480.24.00000...., Colour: black 1) For spring force labelling and mounting additional wipers ±0,25 l 17 5 ø12 min. l 1 2480.24. s M6 ø25±0,25 ø23 1) R1 ø23 R1 M6x6 s Order No* (Stroke max.) l lmin. Weight [kg] Gas volume [l] 2480.24.□□□□□.010 10 62 52 0.13 0.005 2480.24.□□□□□.013 12.7 67.4 54.7 0.13 0.006 2480.24.□□□□□.015 15 72 57 0.14 0.007 2480.24.□□□□□.016 16 74 58 0.14 0.007 2480.24.□□□□□.025 25 92 67 0.16 0.011 2480.24.□□□□□.038 38.1 118.2 80.1 0.19 0.016 2480.24.□□□□□.050 50 142 92 0.2 0.02 2480.24.□□□□□.063 63.5 172 108.5 0.23 0.025 2480.24.□□□□□.080 80 205 125 0.26 0.031 2480.24.□□□□□.100 100 245 145 0.3 0.039 2480.24.□□□□□.125 125 295 170 0.34 0.048 2480.24.□□□□□.150 150 353 203 0.42 0.059 2480.24.□□□□□.175 175 403 228 0.47 0.068 2480.24.□□□□□.200 200 453 253 0.52 0.078 *complete with initial spring force Spring force marking: Initial spring force [daN] - Pressure [bar] - Colour: .00050. - 45 - green .00100. - 90 - blue .00150. - 135 - red .00200. - 180 - yellow 2480.24. Gas spring, small dimension and low force

28 2480.044.00150 15 22,5 22 54 20 45 41 90 72 9 (2x) 2) 2480.044.03.00150 ø15 4 20,9 48 10 20 50 68 ø9 2) 2480.022.00150 4 7 50 35 50 35 ø28,5 ø32,5 ø7 (4x) 12 2480.055.00150 35 35 60 ø7 (4x) M5 (4x) y x 9 17 s A A y x A - A +2 +0,5 ø32 2480.057.00150 +2 +0,5 ø32 ø7 (4x) M3 (4x) y 9 35 35 17 s 45 y x 45 x +0,5 +1,0 Ø min. min. 0,7 x l subject to alterations Mounting examples: GAS SPRING, SMALL DIMENSION AND LOW FORCE MOUNTING VARIATIONS Note: 2) Attention: The spring force must be absorbed by the stop Surface!

29 S>max V>max ISO P>max PED 2014/68/EU subject to alterations GAS SPRING, SMALL DIMENSION AND LOW FORCE 100 0 150 200 50 15 180 30 45 60 75 90 165 150 135 120 105 .00050. .00100. .00150. .00200. 5 100 125 050 025 25 38 80 0 125 100 50 63 101316 080 063 038 016 013 010 1,00 1,30 1,25 1,20 1,15 1,10 1,05 force daN charge pressure (bar) stroke in mm pressure rise factor nominal stroke Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise Pressure rise factor accounts for displacement but not external influences! Description: The gas springs are colour-coded according to the spring force rating ranges 50–100–150– 200 daN. All springs, regardless of their spring force ratings, are of the same design. The differing force ratings result exclusively from the differing charge pressures. Do take into consideration the colour-coded pressure rating during repair work and recharging. Note: Order No for spare parts kit: 2480.15.00150 (Stroke length 10 and 13 not repairable) Pressure medium: Nitrogen N2 Max. filling pressure: 180 bar Min. filling pressure: 20 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 80 to 100 (at 20°C) Max. piston rod speed: 1.8 m/s Spring forces as per spring diagram. Upon customers request, also available unfilled, Order No 2480.25.00000...., Colour: black ø12 M6x8 (2x) ø26 ø27 ø32 12,5 ±0,25 l min. l 3,5 4 2 ±0,3 s 2480.25. ø30 R1 M6 ø18±0,2 M6 s Order No* (Stroke max.) l lmin. Weight [kg] Gas volume [l] 2480.25.□□□□□.010 10 70 60 0.26 0.01 2480.25.□□□□□.013 12.7 75.4 62.7 0.26 0.011 2480.25.□□□□□.016 16 82 66 0.27 0.013 2480.25.□□□□□.025 25 100 75 0.3 0.018 2480.25.□□□□□.038 38 126 88 0.33 0.025 2480.25.□□□□□.050 50 150 100 0.37 0.032 2480.25.□□□□□.063 63.5 177 113.5 0.41 0.04 2480.25.□□□□□.080 80 210 130 0.45 0.049 2480.25.□□□□□.100 100 250 150 0.51 0.06 2480.25.□□□□□.125 125 300 175 0.59 0.073 *complete with initial spring force Spring force marking: Initial spring force [daN] - Pressure [bar] - Colour: .00050. - 45 - green .00100. - 90 - blue .00150. - 135 - red .00200. - 180 - yellow 2480.25. Gas spring, small dimension and low force

30 subject to alterations

31 GAS SPRINGS NEW GENERATION STANDARD

32 2480.044.00150 15 22,5 22 54 20 45 41 90 72 9 (2x) 2) 2480.044.03.00150 ø15 4 20,9 48 10 20 50 68 ø9 2) 2480.022.00150 4 7 50 35 50 35 ø28,5 ø32,5 ø7 (4x) 12 2480.055.00150 35 35 60 ø7 (4x) M5 (4x) y x 9 17 s A A y x A - A +2 +0,5 ø32 2480.057.00150 +2 +0,5 ø32 ø7 (4x) M3 (4x) y 9 35 35 17 s 45 y x 45 x +0,5 +1,0 Ø min. min. 0,7 x l subject to alterations Mounting examples: GAS SPRING, STANDARD MOUNTING VARIATIONS Note: 2) Attention: The spring force must be absorbed by the stop Surface!

33 S>max V>max P>max PED 2014/68/EU ISO subject to alterations GAS SPRING, STANDARD 1316 38 63 80 0 175 15 150 .00170. 150 100 50 013 010 125 100 080 063 050 038 025 016 5 10 25 1,00 1,30 1,25 1,20 1,15 1,10 1,05 0 50 100 125 75 30 45 60 75 90 135 120 105 force daN charge pressure (bar) stroke in mm pressure rise factor nominal stroke Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise Pressure rise factor accounts for displacement but not external influences! Note: Initial spring force at 150 bar = 170 daN Order No for spare parts kit: 2480.15.00150 Gas spring without valve Order No (example): 2480.15.00150. .P Pressure medium: Nitrogen N2 Max. filling pressure: 150 bar Min. filling pressure: 20 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 80 - 100 (at 20°C) Max. piston rod speed: 1.8 m/s ø12 3,6 M6x8 (2x) ø26 ø27 ø32 6 12,5 ±0,25 l min. l 3,5 4 2 ±0,3 s 2480.15.00150. ø30 R1 M6 M6 ø18±0,2 ø11 s Order No (Stroke max.) lmin. l Gas volume [l] Weight [kg] 2480.15.00150.010 10 60 70 0.012 0.28 2480.15.00150.013 12.7 62.7 75.4 0.013 0.29 2480.15.00150.016 16 66 82 0.015 0.3 2480.15.00150.025 25 75 100 0.02 0.33 2480.15.00150.038 38 88 126 0.027 0.36 2480.15.00150.050 50 100 150 0.034 0.4 2480.15.00150.063 63.5 113.5 177 0.042 0.44 2480.15.00150.080 80 130 210 0.051 0.49 2480.15.00150.100 100 150 250 0.016 0.55 2480.15.00150.125 125 175 300 0.075 0.64 2480.15.00150. Gas spring, Standard

34 2480.022.00250 12 ø7 (4x) 7 55 40 55 40 2480.057.00250 +2 +0,5 ø38 ø7 (4x) M4 (4x) y 9 40 40 17 s 52 y x 52 x 2480.055.00250 40 40 68 +2 +0,5 ø38 ø7 (4x) M5 (4x) y x 9 17 s A A y x A - A 2480.007.00250 ø7 20 7 56,6 2480.008.00250 3) ø7 (2x) 2,5 7 20 48 56,6 76,6 2480.044.03.00250 2) ø15 4 23,9 54 16 20 54 74 ø9 2480.044.00250 2) 95 9 (2x) 59 15 27,5 55 43 20 77 25 12 52 ø44,5 ø39,3 40 52 40 55 *95 ø7 (4x) 2480.010.00250.055 3) 2480.010.00250.095* 3) subject to alterations Note: 2) Attention: The spring force must be absorbed by the stop Surface! 3) Not for use with composite connection. GAS SPRING, STANDARD MOUNTING VARIATIONS

35 S>max V>max ISO P>max PED 2014/68/EU subject to alterations GAS SPRING, STANDARD .00260. 260 200 100 150 50 50 60 70 80 90 100 110 120 130 140 150 013 019 010 125 100 080 063 050 038 025 016 5 10131619 25 38 1,00 1,05 1,10 1,15 1,20 1,25 1,30 1,35 1,40 0 50 63 100 125 75 80 force daN charge pressure (bar) stroke in mm pressure rise factor nominal stroke Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise Pressure rise factor accounts for displacement but not external influences! Note: Initial spring force at 150 bar = 170 daN Order No for spare parts kit: 2480.15.00250 (Stroke length 10 and 13 not repairable) Gas spring without valve Order No (example): 2480.15.00250. .P Pressure medium: Nitrogen N2 Max. filling pressure: 150 bar Min. filling pressure: 20 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 80 - 100 (at 20°C) Max. piston rod speed: 1.8 m/s 25 2 6 ø38±0,3 12,5 4 3,5 l ±0,25 ±0,2 l min. 45° ø33 s M6 2480.15.00250. ø36 ø18±0,2 3,6 M6x8 (4x) M6 R1 ø30 ø15 ø11 s Order No (Stroke max.) lmin. l Gas volume [l] Weight [kg] 2480.15.00250.010 10 60 70 0.016 0.4 2480.15.00250.013 12.7 62.7 75.4 0.018 0.41 2480.15.00250.016 16 66 82 0.021 0.43 2480.15.00250.019 19 69 88 0.023 0.45 2480.15.00250.025 25 75 100 0.027 0.48 2480.15.00250.038 38 88 126 0.037 0.54 2480.15.00250.050 50 100 150 0.046 0.6 2480.15.00250.063 63.5 113.5 177 0.057 0.66 2480.15.00250.080 80 130 210 0.069 0.74 2480.15.00250.100 100 150 250 0.084 0.81 2480.15.00250.125 125 175 300 0.102 0.98 2480.15.00250. Gas spring, Standard

36 2480.005.00250 Ø58 M38x1,5 3,5 8 11 2480.006.00250 DIN 74-Km8 (4x) 50,3 Ø75 29 50 M6 12 Ø9 M38x1,5 Ø14 subject to alterations Mounting examples: GAS SPRING, STANDARD, WITH EXTERNAL THREAD MOUNTING VARIATIONS 2480.00.51.01 Box spanner for assembling/disassembling of gas springs Clamped flange Slotted nut

37 PED 2014/68/EU S>max V>max P>max subject to alterations GAS SPRING, STANDARD, WITH EXTERNAL THREAD .00260. 250 200 100 150 50 50 60 70 80 90 100 110 120 130 140 150 5 100 125 050 025 25 38 75 80 0 125 100 50 63 10131619 080 063 038 016 013 019 010 1,00 1,40 1,35 1,30 1,25 1,20 1,15 1,10 1,05 force daN charge pressure (bar) stroke in mm pressure rise factor nominal stroke Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise Pressure rise factor accounts for displacement but not external influences! Note: Initial spring force at 150 bar = 260 daN Order No for spare parts kit: 2480.15.00250 (Stroke length 10 and 13 not repairable) Pressure medium: Nitrogen N2 Max. filling pressure: 150 bar Min. filling pressure: 20 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 80 to 100 (at 20°C) Max. piston rod speed: 1.8 m/s Fixing: Installation with ring nut(s) 2480.005.00250 can be done with one or two ring nuts. If the hole in the bolster plate is not threaded, two ring nuts are needed. Holes threaded M 38 × 1,5 require one only ring nut for mounting of the gas springs. Mounting with a threaded flange plate has the advantage of a degree of adjustability as far as the flange screws permit, moreover it is often found easier to make do with a clearance hole in the tool plate. Locking is by way of two lock screws with thrust plugs, provided in the threaded flange. Diameter of through-hole in tool plate = 38 mm – plus four tapped holes M 8. 2480.35.00250. ø15 M6 3,6 4 ø35,7 M38x1,5 ±0,25 l min. l s M6 ø30 2,8 2 6 2,5 14 5 s Order No (Stroke max.) lmin. l Gas volume [l] Weight [kg] 2480.35.00250.013 12.7 62.7 75.4 0.018 0.38 2480.35.00250.025 25 75 100 0.027 0.44 2480.35.00250.038 38 88 126 0.037 0.5 2480.35.00250.050 50 100 150 0.046 0.55 2480.35.00250.063 63.5 113.5 177 0.057 0.63 2480.35.00250.080 80 130 210 0.069 0.7 2480.35.00250.100 100 150 250 0.102 0.93 2480.35.00250. Gas spring, Standard, with external thread

38 25 7 ø9 70,7 70,7 50 2480.007.00500 2480.008.00500 3) ø9 (2x) 2,5 7 25 56 70,7 95,8 2480.011.00500 12 12 M10 (2x) ø15 (2x) 20 DIN 74 - Km 8 (4x) 20 50 70 50 70 2480.011.00500.1 M10 (2x) ø15 (2x) 20 50 70 50 70 DIN 74 - Km 8 (4x) 12 12 20 12 64 ø52 ø46 45,5 64 45,5 95 *180 ø7 (4x) 2480.010.00500.095 3) 2480.010.00500.180* 3) 2480.011.00500.2 20 ø15 (2x) 20 70 70 12 12 M10 (2x) ø9 (2x) ø9 (2x) ø15 (2x) ø15 (2x) 12 50 50 2480.022.00500 70 50 70 50 ø9 (4x) 7 20 2480.044.00500 2) 82 9 (2x) 64 100 15 30 60 45 20 28 2480.044.03.00500 2) ø15 4 27,5 60 22 20 60 80 ø9 2480.055.00500 13 50 50 86 +2 +0,5 ø45,2 ø9 (4x) M6 (4x) y x 23 s x A - A y A A 2480.057.00500 ø9 (4x) M5 (4x) 23 13 50 50 s 64 y x 64 y x +2 ø45,2+0,5 s 18,4 50 50 64 64 ø9 23 +2 ø45,2 +0,5 A - A M5 (2x) 5) A A 2480.064.00500 4) subject to alterations GAS SPRING, STANDARD MOUNTING VARIATIONS Note: 2) Attention: The spring force must be absorbed by the stop Surface! 3) Not for use with composite connection. 4) Square collar flange, non-rotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended)

39 S>max V>max ISO P>max PED 2014/68/EU subject to alterations GAS SPRING, STANDARD 400 500 0 300 200 100 50 60 70 80 90 100 110 120 130 140 150 .00470. 125 1,0 1,6 200 100 013 025 038 050 063 080 100 125 160 200 150 160 175 50 63 75 80 25 38 0 5 1013 010 1,5 1,4 1,3 1,2 1,1 force daN charge pressure (bar) stroke in mm pressure rise factor nominal stroke Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise Pressure rise factor accounts for displacement but not external influences! Note: Initial spring force at 150 bar = 470 daN Order No for spare parts kit: 2480.15.00500 (Stroke length 10 and 13 not repairable) Gas spring without valve Order No (example): 2480.15.00500. .P Pressure medium: Nitrogen N2 Max. filling pressure: 150 bar Min. filling pressure: 20 bar Working temperature: 0°C to +80°C Temperature related force increase: ± 0.3%/°C Max. recommended extensions per minute: approx. 40 - 80 (at 20°C) Max. piston rod speed: 1.8 m/s 16,5 ø20 3,5 4 2 10,5 I min. l ±0,25 ø40 M6 2480.15.00500. s ø45±0,3 ø43 R1 ø36 ø20±0,2 5,5 M8x13 (2x) /1 8 G ø16,4 s Order No (Stroke max.) lmin. l Gas volume [l] Weight [kg] 2480.15.00500.010 10 95 105 0.016 0.9 2480.15.00500.013 12.7 97.7 110.4 0.018 1 2480.15.00500.025 25 110 135 0.03 1.09 2480.15.00500.038 38 123 161 0.043 1.2 2480.15.00500.050 50 135 185 0.054 1.29 2480.15.00500.063 63.5 148.5 212 0.067 1.38 2480.15.00500.080 80 165 245 0.083 1.5 2480.15.00500.100 100 185 285 0.102 1.64 2480.15.00500.125 125 210 335 0.126 1.85 2480.15.00500.160 160 245 405 0.16 2.1 2480.15.00500. Gas spring, Standard

40 2480.011.00750.3 20 ø15 20 56,5 56,5 75 75 12 12 M10 (2x) ø9 (4x) ø9 ø15 (2x) ø15 (4x) 12 2480.011.00750 12 12 56,5 56,5 M10 (2x) ø15 (2x) 20 75 75 DIN 74 - Km 8 (4x) 20 2480.011.00750.1 12 12 56,5 56,5 M10 (2x) ø15 (2x) 20 20 75 75 DIN 74 - Km 8 (4x) 2480.022.00750 24 12 56,5 75 56,5 75 ø9 (4x) 2480.057.00750 24 70 70 56,5 56,5 13 s y x ø9 (4x) M5 (4x) y x +2 ø50,2 +0,5 2480.055.00750 56,5 13 95 +2 +0,5 ø50,2 ø9 (4x) M6 (4x) y x 24 s x A - A 56,5 y A A 2480.007.00750 14,2 56,5 ø13 30 80 80 2480.008.00750 3) 14,2 ø13 (2x) 80 110 2,5 30 61 s 19,5 56,5 56,5 70 70 ø9 24 +2 ø50,2 +0,5 A - A M5 (2x) 5) A A 2480.064.00750 4) 2480.044.00750 2) 9 (2x) 90 130 20 40 80 60 30 110 40 12 70 ø57 ø51,2 56,5 70 56,5 115 *190 ø9 (4x) 2480.010.00750.115 3) 2480.010.00750.190* 3) 2480.047.00750 2) +0,1 10 19 30 32 60 28,120 9 ø9 11 ø18 ø15 ø11,5 DIN 74 - Km 8 (2x) DIN 74 - Km 10 (2x) 60 ±0,1 4 2480.044.03.00750 2) ø18 5 30 70 25 30 68 90 ø11 2480.045.00750 2) 12 25,5 22 11 34,5 38 13 3 70 65 ±0,1 4 +0,1 10 33 subject to alterations GAS SPRING, STANDARD MOUNTING VARIATIONS Note: 2) Attention: The spring force must be absorbed by the stop Surface! 3) Not for use with composite connection. 4) Square collar flange, non-rotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended)

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